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Advantages
  • Favorable transport costs thanks to the modular structure of our grates
  • Comparatively low own energy consumption
  • Favorable transport costs thanks to the modular structure of our grates
  • Comparatively low own energy consumption
  • Favorable partial load and load change behavior
  • Automatic ash removal
  • Staggered air supply
  • Combination with dust and granulate injection possible

Moving grate

DIRECT CURRENT

 

  • Suitable for fuels with low to medium calorific value
  • Low temperature difference between fuel and exhaust gas
  • Long residence time of the exhaust gas in the combustion chamber
  • High rust load as hot combustion gases hit the rust directly
  • High heat load on the combustion chamber ceiling
  • Low NOX -emission

MEDIUM STREAM

 

  • Preferred design of the combustion chamber, compromise between direct current and countercurrent
  • Even temperature distribution in the exhaust gas
  • Average heat load in the combustion chamber
  • Suitable for fuels with variable calorific value

COUNTERCURRENT

 

  • Suitable for moist fuels with low calorific value
  • Shortened drying zone of the fuel
  • High combustion chamber load and low rust load

Grate with combustion air system

 

For moist biomass fuels, peat, household waste and bark, the primary combustion air is preferably preheated by adding exhaust gas.

This promotes the drying of the fuel and reduces nitrogen oxide formation due to the low-oxygen combustion air.  

 

Granulate and grinding dust injection

  • Quick controllability
  • Control range:  0 %, 50 % - 100 %

Hot gas generator

  • Provision of hot gas for dryers.
  • Any temperature for the heat consumer, e.g. dryer, can be set via a downstream mixing chamber.

Grate firing

Our biomass combustion concepts

The INTEC grate is particularly suitable for the combustion of biomass and solids with different calorific values. Solids that are mixed with impurities such as metals and stones can also be burned on the grate without any problems.

Due to its robustness and flexibility, the grate has become the preferred type of combustion in many Industry sectors .

Even fine-grained fuels can be burned safely over the grate by blowing them in.

INTEC gratings are manufactured modularly. Greater combustion outputs can be achieved by interconnecting individual grate modules.

Grate firing

Moving grate

INTEC's combustion systems demonstrate their high level of cost-effectiveness and fuel flexibility in almost all climatic regions of the world.

The INTEC moving grate has become established for the incineration of all types of biomass waste.

The robust design ensures high operational reliability and availability.

The special design of the combustion chambers ensures compliance with emission requirements.

With biomass fuels and other moist fuels such as peat and household waste, the primary air is preheated or exhaust gas is mixed into the primary air (flue gas circulation).

This ensures that only minimal nitrogen oxide formation occurs in areas of high flame peak temperatures.

In larger plants, part of the exhaust gas is injected into the combustion chamber above the grate

    Grate firing

    Grate with granulate and grinding dust injection

    The wood industry produces sawdust, screening and grinding dust. These fine biomasses can be used for energy by being burned by blowing them into the combustion chamber over the grate.

    • Total power range: 10 – 100 MW

    When grate firing and dust injection are operated in parallel, the grate is operated as base load firing and the dust injection is operated as control load firing.

      Grate firing

      Hot gas generator

      Hot gas is required for drying processes  [850°C]. In addition to generating hot gas, thermal oil can be heated or steam can be generated in parallel.

      The performance range of the INTEC hot gas generators is adaptable, ranging from 1 MW to approx. 40 MW.

        Industry sectors

        MDF | OSB | Chipboard production

        Fuels
         Fuels
        Waste wood | Wood chips | Bark | Chips | Organic waste | Rice husks | Palm fibers | Wood fibers
         Fuels
        Coal | ESB | Garbage
        Technical specifications
        Total firing
        3 - 100 MW
        Industry sectors

        MDF | OSB | Chipboard production

        Fuels
        Fuels
        Residual wood | Wood chips | Bark | Organic waste | Rice husks | Palm fibers | MDF production waste | Sanding dust | Sawdust | Agricultural waste | Animal excrement
        Fuels
        Coal | Coal dust | ESB | Garbage
        Technical specifications
        Rust
        3 - 100 MW
        Scaling
        4 – 120 m²
        Industry sectors

        Food | Agriculture

        Heat transfer system
        40 MW<sup>AHDK</sup><br>55 bar(g) | 480 °C
        40 MWAHDK
        55 bar(g) | 480 °C
        Fuels
        Fuels
        Substitute fuel | Animal feces | Mud
        Technical specifications
        Rust
        44 MW
        Scaling
        60 m²
        Industry sectors

        Wood | MDF production

        Heat transfer system
        22 MW <sup>ETA</ sup>
        22 MW ETA
        18 bar(g) <sup>IDE</sup><br>20 to/h
        18 bar(g) IDE
        20 to/h
        Fuels
        Fuels
        Wood residues | Bark | Production residues
        Technical specifications
        Rust
        24 MW
        Fluidized bed
        8 MW
        Scaling
        40 m²
        Industry sectors

        Wood | Wood based materials

        Heat transfer system
        13.5 MW<sup>ETA</sup>
        13.5 MWETA
        Fuels
        Fuels
        Wood residues | Wood waste | Bark | Sanding dust
        Technical specifications
        Rust
        15 MW
        Scaling
        25 m²

        Engineering of the complete system

        moving grate

        Waste heat boiler ETA

        Industry sectors

        Energy

        Wärmeüberträgersystem
        28 to/h <sup>NUK</sup><br>55 bar(ü) | 480 °C
        28 to/h NUK
        55 bar(ü) | 480 °C
        Firing fuels
        Firing fuels
        Wood waste | Wood chips
        Technical specifications
        Superheated steam
        480 °C | 55 bar(ü)
        Rust
        9 MW
        Scaling
        42 m²
        Industry sectors

        Food

        Wärmeüberträgersystem
        3 to/h <sup>HDDE</sup><br>40 bar(ü) | 450 °C
        3 to/h HDDE
        40 bar(ü) | 450 °C
        Technical specifications
        Rust
        30 MW
        Scaling
        40 m²
        Industry sectors

        Energy | Solar hybrid power plant

        Heat transfer system
        2 x 19 MW<sup>ET</sup><br> 5 MW
        2 x 19 MWET
        5 MW
        Technical specifications
        Rust
        2 x 25 MW
        Scaling
        39 m²
        Industry sectors

        Wood | Wood-based materials

        Heat transfer system
        6.8 MW<sup>ETA</sup>
        6.8 MWETA
        0.5 MW
        0.5 MW
        Fuels
        Fuels
        Rubber tree wood | Bark | Production waste | Rice husks | Grinding dust
        Technical specifications
        Rust + Dust
        12 MW | 3 MW
        Hot gas
        4.1 MW
        Industry sectors

        Wood | Chipboard

        Heat transfer system
        1.5 MW
        1.5 MW
        Fuels
        Fuels
        Rubber tree wood | Bark | Production waste | Rice husks | Grinding dust
        Technical specifications
        Total firing
        11 MW
        Rust + Dust
        9 MW | 5 MW
        Hot gas
        9 MW
        Industry sectors

        Wood | Chipboard

        Heat transfer system
        6.8 MW<sub>th</sub> <sup>ETA</sup>
        6.8 MWthETA
        9 MW<sub>th</sub>
        9 MWth
        Fuels
        Fuels
        Rubber tree wood | Bark | Production waste | Rice husks | Grinding dust
        Technical specifications
        Rust + Dust
        12 MW | 3 MW
        Hot gas
        4.1 MW
        Industry sectors

        Wood | MDF production

        Heat transfer system
        10 MW<sup>ETA</sup>
        10 MWETA
        Fuels
        Fuels
        Wood waste | Production waste | Grinding dust
        Technical specifications
        Total firing
        26 MW
        Rust + Dust
        26 MW | 2 x 5 MW
        Hot gas
        14 MW