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Advantages
  • High efficiency thanks to generously sized heating surfaces
  • Almost pressure-free provision of process heat up to 350 °C
  • Customer-specific and tailor-made construction
  • Low maintenance and low operating costs
  • High efficiency thanks to generously sized heating surfaces
  • Almost pressure-free provision of process heat up to 350 °C
  • Customer-specific and tailor-made construction
  • Low maintenance and low operating costs
  • Thermal control with high precision
  • Robust construction, long service life
  • High safety standards thanks to the latest safety technology
  • Efficiencies up to 95% when combined with INTEC air preheaters

ADVANTAGES

  • Interior inspection is easily possible thanks to equipment with a pivoting door (optional).
  • Installation of a cooled sight glass for flame observation
  • Suitable for boiler houses with restricted height
  • Easy access to the burner

      ADVANTAGES

      • little need for space
      • Flow-efficient construction of an exhaust air preheater is possible
      • Only a short chimney attachment required
      • Symmetrical heating surface loading through vertical flame
      • Minimum heat storage masses thanks to the cooled turning plate at the end of the combustion chamber
      • The pipe coils can be easily emptied using gravity

      ADVANTAGES

      • little need for space
      • The pipe coils can be emptied by gravity

      ADVANTAGES

      • Suitable for outputs from 50 kW
      • little need for space
      • Emission-free operation
      • Suitable for laboratory systems, no chimney required
      • Fast controllability
      • No approval procedures for firing and storing fuel supplies

      Thermal oil heater

      EFFICIENT AND RELIABLE

      INTEC thermal oil heaters are used to supply process heat to production systems in almost all industry sectors. .

      Our customers' local conditions largely determine the design of the heat transfer oil heater.

      All construction methods, whether horizontal, vertical with downward or upward lighting or electrically heated, are at the highest technical level and have been used in large numbers around the world for a long time.

      INTEC carries out a risk analysis for all thermal oil heaters. The safety equipment, including sensors, logic and actuators, complies with DIN 4754 parts 1-3. This is equivalent to a SIL-2-version.

      Thermal oil heater

      ETE - Electrically heated

      INTEC's electrically heated thermal oil heaters (ETE) are a sustainable alternative for small and medium-sized thermal oil systems.

      All ETE thermal oil heaters operate completely emission-free, require neither a permitting process for firing nor tanks for fuel storage, and significantly reduce the demands on the supply infrastructure.

      Compared to directly fired systems, electrically heated thermal oil heaters have a significantly reduced CO2 footprint, depending on the source of the electricity.

      The performance range of our ETE systems is between 0.02 - 5 MW.

      The heat transfer oil in electrically heated systems is heated using bundles of heating rods, with the heat transfer oil being passed through the bundles in multiple cross-flow.

      This controlled oil flow in combination with a low surface load on the heating elements guarantees a long service life of the system.

      Both the heating elements and the entire system can be designed for potentially explosive installation locations.

        Fuels
         Fuels
        Natural gas | Light oil | Heavy oil | Multi-oil
        Technical specifications
        Vlow temperature
        80 °C - 350 °C
        Capacity
        0.02 – 25 MW
        Efficiency
        until 95 %
        Industry sectors

        Wood | Chipboard production

        Thermal oil
        Fuels
        Fuels
        Light oil
        Technical specifications
        Vlow temperature
        300 °C
        Capacity
        10 MW

        Volume flow:  620 m³ / h

        Industry sectors

        Plastics industry

        Thermal oil
        Thermal oil
        Thermal oil
        Fuels
        Fuels
        Natural gas
        Technical specifications
        Vlow temperature
        330 °C
        Capacity
        3 x 4.5 MW

        Volumenstrom :  220 m³ / h

        Three horizontally fired thermal oil boilers with an air preheater above.

        Industry sectors

        Wood

        Heat transfer medium
        Thermal oil
        Thermal oil
        energy carrier
        Fuels
        Natural gas
        Technical specifications
        Vlow temperature
        80 °C - 350 °C
        Capacity
        2 MW
        Efficiency
        to 95 %
        Industry sectors

        Wood processing

        Heat transfer medium
        Thermal oil
        Thermal oil
        Fuels
        Fuels
        Light oil | Natural gas
        Technical specifications
        Vlow temperature
        280 °C
        Capacity
        14 MW
        Efficiency
        92 %

        Volume flow: 800 m³ / h

        INTEC vertically upward-fired thermal oil heater (dual-fuel burner) with cooled reversible plate, air preheater and chimney.

        Industry sectors

        Oleochemistry

        Heat transfer medium
        Thermal oil
        Thermal oil
        Fuels
        Fuels
        Natural gas
        Technical specifications
        Vlow temperature
        300 °C
        Capacity
        5.8 MW
        Efficiency
        93 %
        Industry sectors

        Wood industry | Chipboard production

        Heat transfer medium
        Thermal oil
        Thermal oil
        Fuels
        Fuels
        Natural gas
        Technical specifications
        Vlow temperature
        280 °C
        Capacity
        8.5 MW
        Efficiency
        93 %
        Industry sectors

        Plastics

        Heat transfer medium
        Fuels
        Fuels
        Natural gas | Diesel | Light oil
        Technical specifications
        Vlow temperature
        330 °C
        Capacity
        11.6 MW

        Volume flow: 820 m³ / h

        Location: Thailand

        Industry sectors

        Chemistry

        Heat transfer medium
        Fuels
        Fuels
        Natural gas
        Technical specifications
        Vlow temperature
        350 °C
        Capacity
        5 x 14 MW
        Efficiency
        93 %

        Volume flow: 460 m³ / h

        Location: Türkey

        Industry sectors

        Plastics

        Heat transfer medium
        Fuels
        Fuels
        Natural gas | Light oil
        Technical specifications
        Vlow temperature
        330 °C
        Capacity
        4 MW

        Volume flow: 180 m³ / h

        Industry sectors

        Chipboard production

        Heat transfer medium
        Thermal oil
        Thermal oil
        Fuels
        Fuels
        Natural gas
        Technical specifications
        Vlow temperature
        275 °C
        Capacity
        2.8 MW
        Efficiency
        90 %

        Thermal oil heater fired downwards

        Volume flow: 170 m³ / h

        Industry sectors

        Petrochemicals

        Heat transfer medium
        Thermal oil
        Thermal oil
        Fuels
        Fuels
        Heating oil, natural gas, exhaust air
        Technical specifications
        Vlow temperature
        300 °C
        Capacity
        11.6 MW
        Efficiency
        92 %

        Volume flow: 670 m³ / h

        The efficiency of 92 % is achieved through air preheating and natural gas as fuel.

        Industry sectors

        Plastics

        Heat transfer medium
        Thermal oil
        Thermal oil
        Fuels
        Fuels
        Natural gas | Light oil
        Technical specifications
        Vlow temperature
        300 °C
        Capacity
        11.6 MW
        Efficiency
        92 %

        Volume flow: 670 m³ / h

        Down fired thermal oil heater with air preheater. Fired with natural gas, this boiler achieves an efficiency of 92 %.

        Industry sectors

        Plastics

        Heat transfer medium
        Thermal oil
        Thermal oil
        Fuels
        Fuels
        Natural gas
        Technical specifications
        Vlow temperature
        300 °C
        Capacity
        3.2 MW
        Efficiency
        92 %

        Volume flow: 184 m³ / h

        Down-fired thermal oil heater with air preheater installed in China

        Industry sectors
        • Chemistry | Plastics
        • Automotive | Mechanical engineering
        • Steel industry
        • Wood
        • Oleochemistry
        Thermal oil
        Technical specifications
        Vlow temperature
        80 °C - 400 °C
        Capacity
        0.02 MW - 5 MW
        Electricity, E<sub>el</sub>
        Heating source
        Industry sectors

        Biochemistry | Oleochemistry

        Heat transfer medium
        Thermal oil
        Thermal oil
        Energy source | Heating source
        Fuels
        Electricity
        Technical specifications
        Vlow temperature
        Max. 350 °C
        Performance, W<sub>el</sub>
        500 kW

        Volume flow: 100 m³ / h

        Industry sectors

        Automobiles | Assembly 

        Heat transfer medium
        Thermal oil
        Thermal oil
        Energy source | Heating source
        Fuels
        Electricity
        Technical specifications
        Vlow temperature
        max. 330 °C
        Performance, W<sub>el</sub>
        500 kW

        Volume flow: [80] m³ / h

        Automotive prepressed fibre mats